In the rapidly growing ice production industry in Indonesia, efficient and reliable tube ice machines are essential for meeting market demands. This case study explores the successful deployment of a CBFI 50+10 ton tube ice machine in Pemalang, Indonesia, in August 2025. As a leading provider of industrial ice-making solutions, CBFI's evaporative cooling technology ensures high performance, energy efficiency, and seamless integration into local operations. This project highlights how our tube ice plant has transformed a suburban ice factory into a productive hub, catering to the Indonesian market's needs for quality tube ice.

Project Overview

The ice factory in Pemalang, located in a suburban area of Central Java, Indonesia, required a robust solution to produce high volumes of tube ice for commercial distribution. CBFI's 50+10 ton tube ice machine was selected for its all-in-one design, which combines production, storage, and packaging capabilities in a single system. This integrated approach minimizes space requirements and operational costs, making it ideal for emerging markets like Indonesia where efficiency and affordability are key.

The machine utilizes advanced evaporative cooling technology, which enhances heat exchange efficiency and reduces energy consumption compared to traditional methods. This not only lowers electricity bills but also ensures consistent ice quality, even in tropical climates. The installation was completed in August 2025, and the factory has since reported smooth operations with minimal downtime.

Equipment Showcase and Features

At the heart of this project is the CBFI tube ice machine, an all-in-one unit designed for high-capacity production. The 50+10 ton model can produce up to 60 tons of tube ice per day, with crystal-clear, cylindrical ice tubes that are perfect for beverages, food preservation, and industrial applications. Its compact design allows for easy installation in limited spaces, and the evaporative cooling system ensures rapid freezing cycles without compromising on ice purity.

Key features include automated controls for precise temperature management, stainless steel construction for durability in humid environments, and low-maintenance components that align with Indonesia's operational standards. This setup has proven particularly effective in Pemalang, where the local climate demands reliable cooling performance.

Seamless Ice Production Process

One of the standout aspects of this installation is the smooth ice discharge process. The tube ice machine operates flawlessly, with ice tubes emerging uniformly and without blockages. This efficiency is achieved through optimized water flow and cutting mechanisms, ensuring that the ice is ready for immediate use or storage.

Operators at the Pemalang factory have noted the process's reliability, which allows for continuous production runs. The evaporative cooling technology plays a crucial role here, maintaining consistent temperatures to prevent melting or clumping during discharge.

Packaging and Loading for the Indonesian Market

Once produced, the tube ice is efficiently packaged and loaded for distribution. The factory employs manual bagging machines tailored for the Indonesian market, where cost-effective and labor-friendly solutions are preferred. These machines enable quick sealing of ice bags, ensuring hygiene and ease of transport.

The process involves workers filling bags with the freshly produced tube ice, sealing them, and loading them onto trucks for delivery. This setup not only supports local employment but also meets the high demand for tube ice in nearby cities and rural areas.

Storage Solutions for Optimal Preservation

To maintain the quality of the tube ice until sale, the factory incorporates a dedicated cold storage facility. Tube ice can be stored here for extended periods without degradation, thanks to the controlled low-temperature environment. This storage capability allows the factory to build inventory during off-peak times and respond quickly to market fluctuations.

The integration of CBFI's tube ice machine with the cold room ensures that the ice remains solid and contamination-free, adding value to the overall operation in Pemalang.

Benefits and Outcomes

This CBFI tube ice plant has delivered significant benefits to the Pemalang ice factory. Energy savings from the evaporative cooling technology have reduced operational costs by up to 20%, while the high production capacity has increased daily output to meet growing demand in Indonesia. The all-in-one design has streamlined workflows, reducing the need for additional equipment and simplifying maintenance.

Customer feedback highlights the machine's reliability and the superior quality of the tube ice, which has helped the factory expand its market share. This case demonstrates how CBFI's solutions are perfectly suited for tropical regions like Indonesia, promoting sustainable and profitable ice production.

Conclusion

The successful implementation of the 50+10 ton tube ice machine in Pemalang, Indonesia, underscores CBFI's commitment to innovative ice-making technology. By leveraging evaporative cooling and an integrated design, this project has set a benchmark for efficiency in the Indonesian ice industry. If you're considering a tube ice plant for your operations, contact CBFI today to explore customized solutions tailored to your needs.